How to build a large-scale production line for basalt sand and crushed stone with a capacity of 3.4 million tons per year?

Brief description:

Scale: 3.4 million tons/year

Processed material: basalt

Finished product fraction: 0-3-5-10-15-26.5 mm

Equipment configuration: jaw crusher + single-cylinder hydraulic cone crusher + multi-cylinder hydraulic cone crusher + vertical shaft impact crusher + vibrating screen + feeder

Click to learn about the construction plan for a large-scale sand and gravel production line

This project is designed for an annual production volume of 3.4 million tons of basalt and sand. The high hardness of basalt places strict demands on the crushing and sand production equipment and processes. The customer highly values Shibang Group's extensive experience and exceptional capabilities in hard rock crushing and therefore decided to cooperate with Shibang. Shibang will be fully responsible for the entire process, from process design, equipment selection and installation to plant construction, ensuring efficient and smooth project implementation to meet the annual production requirement of 3.4 million tons of basalt and sand.

We strive to create a high-quality, environmentally friendly production line for the mining industry, based on "digitalization, intelligent technologies, and sustainability," and meeting high standards. Engineers conducted on-site surveys and developed customized designs. The intensive modular process significantly reduces resource consumption, and the scientifically sound layout ensures lean production management, ensuring environmental friendliness and efficiency.

The production line utilizes a three-stage crushing process, including primary crushing, secondary and fine crushing, and screening, to produce high-quality fine-grained sand with a fraction of 0–3 mm. This process is flexible and adaptable, allowing for adjustment of the finished product particle size to meet market demand. The refined production line technology ensures superior aggregate quality, meeting not only international standards but also the high standards required for road construction.